Stress–strain curve

During tensile testing of a material sample, the stress–strain curve is a graphical representation of the relationship between stress, derived from measuring the load applied on the sample, and strain, derived from measuring the deformation of the sample, i.e. elongation, compression, or distortion. The slope of stress-strain curve at any point is called the tangent modulus; the slope of the elastic (linear) portion of the curve is a property used to characterize materials and is known as the Young's modulus. The area under the elastic portion of the curve is known as the modulus of resilience.

The nature of the curve varies from material to material. The following diagrams illustrate the stress–strain behaviour of typical materials in terms of the engineering stress and engineering strain where the stress and strain are calculated based on the original dimensions of the sample and not the instantaneous values.

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Ductile materials

Low carbon steel generally exhibits a very linear stress–strain relationship up to a well defined yield point (Fig.2). The linear portion of the curve is the elastic region and the slope is the modulus of elasticity or Young's Modulus. After the yield point, the curve typically decreases slightly because of dislocations escaping from Cottrell atmospheres. As deformation continues, the stress increases on account of strain hardening until it reaches the ultimate strength. Until this point, the cross-sectional area decreases uniformly because of Poisson contractions. The actual rupture point is in the same vertical line as the visual rupture point.

However, beyond this point a neck forms where the local cross-sectional area decreases more quickly than the rest of the sample resulting in an increase in the true stress. As shown in Fig.2, On an engineering stress–strain curve this is seen as a decrease in the apparent stress. However if the curve is plotted in terms of true stress and true strain the stress will continue to rise until failure. Eventually the neck becomes unstable and the specimen ruptures (fractures).

Less ductile materials such as aluminum and medium to high carbon steels do not have a well-defined yield point.There are generally two types of yield points,upper and lower yield point. For these materials the yield strength is typically determined by the "offset yield method", by which a line is drawn parallel to the linear elastic portion of the curve and intersecting the abscissa at some arbitrary value (generally from 0.1% to 0.2%). The intersection of this line and the stress–strain curve is reported as the yield point. The elastic region is the portion of the curve where the material will return to its original shape if the load is removed. The plastic region is the portion where some permanent deformation will occur, even if the load is removed. Failure point is when the object ruptures.

Brittle materials

Brittle materials such as concrete and carbon fiber do not have a yield point, and do not strain-harden. Therefore the ultimate strength and breaking strength are the same. A most unusual stress-strain curve is shown in Fig.3. Typical brittle materials like glass do not show any plastic deformation but fail while the deformation is elastic. One of the characteristics of a brittle failure is that the two broken parts can be reassembled to produce the same shape as the original component as there will not be a neck formation like in the case of ductile materials. A typical stress strain curve for a brittle material will be linear. Testing of several identical specimen, cast iron, or soil, tensile strength is negligible compared to the compressive strength and it is assumed zero for many engineering applications. Glass fibers have a tensile strength stronger than steel, but bulk glass usually does not. This is because of the stress intensity factor associated with defects in the material. As the size of the sample gets larger, the size of defects also grows. In general, the tensile strength of a rope is always less than sum of the tensile strength of its individual fibers.

Elastomers

An elastomer is a polymer with the property of viscoelasticity (colloquially "elasticity"), generally having notably low Young's modulus and high yield strain compared with other materials. The term, which is derived from elastic polymer, is often used interchangeably with the term rubber, although the latter is preferred when referring to vulcanisates. Each of the monomers which link to form the polymer is usually made of carbon, hydrogen, oxygen and/or silicon. Elastomers are amorphous polymers existing above their glass transition temperature, so that considerable segmental motion is possible. At ambient temperatures, rubbers are thus relatively soft (E~3MPa) and deformable. Their primary uses are for seals, adhesives and molded flexible parts.

Elastomers are usually thermosets (requiring vulcanization) but may also be thermoplastic (see thermoplastic elastomer). The long polymer chains cross-link during curing, i.e., vulcanizing. The molecular structure of elastomers can be imagined as a 'spaghetti and meatball' structure, with the meatballs signifying cross-links. The elasticity is derived from the ability of the long chains to reconfigure themselves to distribute an applied stress. The covalent cross-linkages ensure that the elastomer will return to its original configuration when the stress is removed. As a result of this extreme flexibility, elastomers can reversibly extend from 5-900%, depending on the specific material. Without the cross-linkages or with short, uneasily reconfigured chains, the applied stress would result in a permanent deformation. The stress-strain curve is quite unique, and shows an S-shaped curve sloping upwards to the elastomeric limit.

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